Dave Vtrsp1Da0 Clutch & Kickstart Fix

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Minter » Sat Dec 29, 2012 7:49 pm

Met Dave at the trial near Newbury today and collected the motor (And a box of bits!) from a bargain Dave recently aquired! With the bits is the Army inspection report from 2002! I reckon its been pulled apart by some squaddie who then did not have a clue how to fix it and hastily chucked it back together! Sent it to the Wksp and thats how it stayed until it was demobbed and how its been for 10 years!

Not any more though! All is well despite the look of the clutch case in the first pic! Only needs a shim for the starter gear and a kick start return spring - which was probably the original reason to pull it apart as it is bent and damaged beyond repair!

Should have this one up and running on the test bed soon!

Image

Image
At least the clutch was still all there! And its like new still!

Image
Soon as the 10 years worth of dust has been cleaned out and its put back together it'll be like new!

:)
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

vtrsp1da0
Posts: 488
Joined: Fri Apr 29, 2011 9:24 pm

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by vtrsp1da0 » Sat Dec 29, 2012 8:14 pm

Thats a worry off the mind :D

Many thanks Gary look forward for more updates
0 x

vtrsp1da0
Posts: 488
Joined: Fri Apr 29, 2011 9:24 pm

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by vtrsp1da0 » Mon Dec 31, 2012 8:04 pm

Here s the rest of the bike looking a bit sad with out the engine :(

Looking a lot better than when i picked it up and a lot lighter after removing all the sand

Image
0 x

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Minter » Mon Dec 31, 2012 8:17 pm

Looks a good un Dave. Bits ordered today should be here by the end of the week, I'll let you know when its up and running!

:D
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Minter » Sat Jan 05, 2013 7:45 pm

New parts for Daves motor arrived yesterday. This afternoon i put it all back together and fired it up on the test rig! It runs like a dream!

Image

Sump was clean as a whistle.. new gasket and o ring and put back on..

Image

New kick start spring installed.

Image

Clutch basket had very minor grooves, I still filed them flat..

Image

Clutch all back together, loctighted, torqued and tabbed

Image

Unfortunately you cant hear it! Its ticking over perfectly, first time in 10 years! a bit of smoke from exhausts where oily hand bolted it on!

A new timing pulley kit and it would look almost new. There is no play in them just a bit of rust..

All Done Dave and ready for collection.. I'll leave it on the test bed so you can hear it when you come to collect..

:D
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

vtrsp1da0
Posts: 488
Joined: Fri Apr 29, 2011 9:24 pm

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by vtrsp1da0 » Sun Jan 06, 2013 10:03 pm

Engine back from Dr Minter and many thanks

Just waiting to be put back together

Image
0 x

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Minter » Sun Jan 06, 2013 10:07 pm

No probs Dave, should keep you busy on your next day off!

:)
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

Mr Shiney

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Mr Shiney » Mon Jan 07, 2013 9:05 am

That's a nice looking engine frame you are using there Minter..... :D
0 x

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix

Post by Minter » Mon Jan 07, 2013 6:26 pm

Mr Shiney wrote:That's a nice looking engine frame you are using there Minter..... :D
:lol: Sure is! works a treat!! If you need one I know a chap who could sort you out with one!!! :D
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

vtrsp1da0
Posts: 488
Joined: Fri Apr 29, 2011 9:24 pm

Re: Dave Vtrsp1Da0 Clutch & Kickstart Fix (Rebuild)

Post by vtrsp1da0 » Fri Mar 22, 2013 8:49 pm

Almost done just had to show an update :D


Image

Image
0 x

Post Reply

Who is online

Users browsing this forum: No registered users and 79 guests