500e project - nearly there!!

ourkid

500e project - nearly there!!

Post by ourkid » Sun Aug 05, 2012 4:14 pm

Thought i should add a few more pics.I got the motor in without too many scratches on the very fragile VHT paint (needs to cure properly yet, just don't know how durable it will be long term)

A few notes to add about anyone making a hybrid using 350 engine bits....

The kickstart is not supported properly by the 350 engine casing.I had to make a spacer after the shaft kept moving and popping the spring out of the casing :(

If using the original 500 camshaft cover and backplate, they both have to be cut/shaped around the 350's cover near the starter motor.

Although the primary filter location works quite well,i shaped (dented) the exhaust to give a decent air gap around it.

After "guessing" where to move my battery mount to, i discovered that getting the battery/side panel and original airbox to all work together is pretty tricky and quite critical.I just got lucky i suppose but it's still a tight fit. (Using an R6 battery btw)

I've still got to fit the breather in which will need modding to raise it slightly to clear the oil pipes from the filter.

Just waiting on my new Mikuni to turn up now.I have a nice fat spark so fingers crossed!



Image



Image



Image



Image


Image




quick before pic....
(Taken January, weather was better than today!)


Image
Last edited by ourkid on Sun Aug 05, 2012 4:27 pm, edited 1 time in total.
0 x

Mr Shiney

Re: 500e project - nearly there!!

Post by Mr Shiney » Sun Aug 05, 2012 4:17 pm

nice job!!
0 x

User avatar
Franc
Posts: 2032
Joined: Sun Mar 22, 2009 4:20 pm
Location: Forest of Dean

Re: 500e project - nearly there!!

Post by Franc » Sun Aug 05, 2012 4:27 pm

Great looking project. 8-)
Any close ups on some of the spacer and casing mods you mention? ;)
0 x

ourkid

Re: 500e project - nearly there!!

Post by ourkid » Sun Aug 05, 2012 4:32 pm

Franc wrote:Great looking project. 8-)
Any close ups on some of the spacer and casing mods you mention? ;)
sorry mate, it was one of those days when i wish i had the camera, and was dying to get it built up.Regarding the kickstart spacer, i posted on here the other day about it and Bunker put a pic up of the 350 and 500 cases side by side to show the difference ;)
0 x

User avatar
worz
Posts: 638
Joined: Mon Aug 31, 2009 8:24 pm
Location: manchester m34
Location: manchester

Re: 500e project - nearly there!!

Post by worz » Sun Aug 05, 2012 7:27 pm

looks really well just needs a splash of mud for the finishing touch
0 x
MT604 Armstrong.
MT350 off roader.
MT500 Project ??

chippy1
Posts: 424
Joined: Sun Jan 25, 2009 9:39 pm
Location: conwy, north wales

Re: 500e project - nearly there!!

Post by chippy1 » Sun Aug 05, 2012 8:21 pm

Well done,
looks like all your hard work is paying off
It's nice to see an MT come back to life
0 x

User avatar
Mr Kay
Posts: 489
Joined: Mon Oct 20, 2008 7:02 am
Location: North Hampshire
Contact:

Re: 500e project - nearly there!!

Post by Mr Kay » Mon Aug 06, 2012 8:26 am

I seem to recall that this is one of Jim Burn's old bikes - A fitting tribute indeed.
0 x
Image

User avatar
bth2bth2
Posts: 4232
Joined: Sun Jun 07, 2009 8:45 am
Location: Blackpool

Re: 500e project - nearly there!!

Post by bth2bth2 » Mon Aug 06, 2012 11:46 am

to cure the vht paint . give the more damage prone areas a flash over with a blow torch.

brian
0 x
Slowly slowly catchy monkey.............
CBR 900rrs , zrx1100.in green gone but not forgotten.....mt500 in green ,stolen and abused but still alive.......cos one day , all bikes will be this slowwwwwww

MTDownunder

Re: 500e project - nearly there!!

Post by MTDownunder » Mon Apr 01, 2013 12:44 am

Lovely Job. I see you have used one ear stainless clips for the hoses, i was planning to do the same for my build, are they holding up ok>?
Gaz
0 x

User avatar
Minter
Posts: 5696
Joined: Sun May 30, 2010 7:42 pm
Location: Boston, Lincolnshire

Re: 500e project - nearly there!!

Post by Minter » Mon Apr 01, 2013 7:29 am

Cracking job.. What's the latest with this one..
:D
0 x
SPORTAX Racing ROTAX
http://www.sportaxracing.co.uk
MTRC Shopkeeper
http://sportaxracing.co.uk/product-category/mtrc-shop/
Manuals & Technical Publications on above MTRC shop link

Post Reply

Who is online

Users browsing this forum: No registered users and 65 guests