Destination: Mauritania
Posted: Mon Sep 03, 2012 10:17 pm
I've decided to take a trip to North West Africa in November this year, after much thought and a tight budget I finally decided to take my MT! Call it silly choice but it’s got some major bonuses for me;
- I've rebuilt it from the ground up so I know there’s nothing I can't repair, working out what it is different!
- Engine is simple, no fancy electrics so should be easier to ‘make,’ work if needed!
- Reasonable luggage capacity
- It’s got a steel rear subframe, easy to repair anywhere there’s a welder!
- I find it comfortable, I’m sure I might say differently in December.
So to from this:
to something that’s going to get me to the desert and back! My plan is to not do anything that can’t be reversed as I spent far too much time rebuilding this bike to make irreversible changes.
First thing was to find a larger fuel tank, after much waiting I found an Acerbis one on ebay, I think it’s 23ltrs, the previous owner wasn’t quite sure what bike it was designed for, thought it was one of the following; XR500, XR600 or XT600. Most of these seem to fit and it looked similar enough to a number of the larger tanks on other MTs and it was cheap enough to take a punt! Fitting advice courtesy of the large tanks thread. You’ll notice I like mocking thinks up in ply or cardboard!
And on my bike:
I’ll also be taking a 20litre collapsible tank from Zen Overland.
Stainless exhaust fitted after I found it blowing from the silencer. When combined with the heavy pitting and lack of material left in the headers it made more sense to replace the system.
I still have the original silencer and am going to attempt to patch it when I get time.
Having watched ebay and the for sale section for too long I finally decided to make my own pannier supports. I decided to base them on the MT500 ones, the results of a couple of days with a pipe bender, angle grinder and drill have so far resulted in these:
Cardboard supports replaced with 2mm steel cut to templates, just need to weld them up and paint them now!
I think the KLM silencer is wider than the original as from the pictures of the original racks I’ve seen there is no spacer on the centre tube. In order to give myself a reasonable standoff from the exhaust I found I had to add a 15mm spacer to the centre support.
Jobs still to do:
- Remove oil shut off valve pin from oil pump!
- Pass MOT!
- Hardwire GPS,
- Set up carb jetting, it’s always run far too rich,
- Fit barkbusters,
- Change tyres, sprockets and chain, I’ll wait till the last week or so before I go for these.
I think that brings this fairly up to date, more to follow as progress is made.
Will
- I've rebuilt it from the ground up so I know there’s nothing I can't repair, working out what it is different!
- Engine is simple, no fancy electrics so should be easier to ‘make,’ work if needed!
- Reasonable luggage capacity
- It’s got a steel rear subframe, easy to repair anywhere there’s a welder!
- I find it comfortable, I’m sure I might say differently in December.
So to from this:
to something that’s going to get me to the desert and back! My plan is to not do anything that can’t be reversed as I spent far too much time rebuilding this bike to make irreversible changes.
First thing was to find a larger fuel tank, after much waiting I found an Acerbis one on ebay, I think it’s 23ltrs, the previous owner wasn’t quite sure what bike it was designed for, thought it was one of the following; XR500, XR600 or XT600. Most of these seem to fit and it looked similar enough to a number of the larger tanks on other MTs and it was cheap enough to take a punt! Fitting advice courtesy of the large tanks thread. You’ll notice I like mocking thinks up in ply or cardboard!
And on my bike:
I’ll also be taking a 20litre collapsible tank from Zen Overland.
Stainless exhaust fitted after I found it blowing from the silencer. When combined with the heavy pitting and lack of material left in the headers it made more sense to replace the system.
I still have the original silencer and am going to attempt to patch it when I get time.
Having watched ebay and the for sale section for too long I finally decided to make my own pannier supports. I decided to base them on the MT500 ones, the results of a couple of days with a pipe bender, angle grinder and drill have so far resulted in these:
Cardboard supports replaced with 2mm steel cut to templates, just need to weld them up and paint them now!
I think the KLM silencer is wider than the original as from the pictures of the original racks I’ve seen there is no spacer on the centre tube. In order to give myself a reasonable standoff from the exhaust I found I had to add a 15mm spacer to the centre support.
Jobs still to do:
- Remove oil shut off valve pin from oil pump!
- Pass MOT!
- Hardwire GPS,
- Set up carb jetting, it’s always run far too rich,
- Fit barkbusters,
- Change tyres, sprockets and chain, I’ll wait till the last week or so before I go for these.
I think that brings this fairly up to date, more to follow as progress is made.
Will