Page 1 of 4

Refurb

Posted: Thu Nov 25, 2010 5:07 pm
by james burns
Cleaned and finished painting swing arm rear brake assembly etc and rear wheel cheers Jim
IMG_0085b.JPG
IMG_0085b.JPG (43.73 KiB) Viewed 1758 times
IMG_0086b.JPG
IMG_0086b.JPG (31.59 KiB) Viewed 1758 times

Re: Refurb

Posted: Thu Nov 25, 2010 6:42 pm
by bth2bth2
lookin good.

brian

Re: Refurb

Posted: Thu Dec 02, 2010 8:03 am
by james burns
Front wheel now overhauled and painted Image
Petrol tank was a bit rough but cleaned up quite well and does'nt appear to be leaking Image
Image Image
as can be seen their was lot of crud in the tap which was stripped and cleaned withcarb cleaner and a wire brush Image Image
I've only brush painted at the moment as it will be used as a winter hack and let me concentrate on restoring my other bike.

Re: Refurb

Posted: Thu Dec 02, 2010 9:31 am
by keypro2012
Looks good and so much better ,...did you paint the tank your self if so what was the paint used ,.... :)

Re: Refurb

Posted: Thu Dec 02, 2010 10:47 am
by bth2bth2
more importantly...what laquer did you use? is it proof against petrol?

brian

Re: Refurb

Posted: Thu Dec 02, 2010 12:06 pm
by james burns
The rust on the tank was sanded down then treated with jenolite it was
painted on the underside with a paint I got years ago which the BBC used to paint galvanised masts.
I believe its called micacious iron oxide. I then painted it with an old tin of valspar enamel and then flattened it with 120 grit sandpaper then applied a couple of coats of army nato green , which if lifted by petrol means I'll just flatten it and touch up when needed. Thats the beauty of army bikes they don't look out of place when brush painted :lol: :lol: :lol:

Re: Refurb

Posted: Thu Dec 02, 2010 1:45 pm
by Fergie
It's looking good, James.

Is this your newly acquired MT?

Cheers,

John

Re: Refurb

Posted: Fri Dec 03, 2010 10:45 pm
by james burns
And so the saga continues, stripped the rear mudguard off of the bike today after much swearing and wd40 eventually got the retaining nuts and bolts off . then went to unplug rear brake light assembly and every wire broke at the spade terminals. I then tried to get the two nuts holding the the whole unit on, but they were so badly corroded I had to hacksaw the nuts off . This would appear to be a problem area so I've decided to try replacing the metal nuts with plastic ones ie same as for numberplates and hopefully this should cure it. Image
I then tried a trial fit with the indicator horn and light assembly which was so tight it was removing the paint from my freshly painted handlebars F'#ck=-g hell . On further inspection I found that if you put the allen bolt in from the opposite side and place a washer in the gap you can then CAREFULLY enter the bolt and using the washer, increase the gap enough to give you the clearance to slide it on no problem. Yippeee :D :D :D
see photo. Image
Anyway next job is paint front forks,front mudguard and rear mudgaurd then its
AAAArgh this lot to clean up. Image Image Image Cheers for now Jim.

Re: Refurb

Posted: Sat Dec 04, 2010 11:31 pm
by UNK
stick with it fella doin a tidy job,will be well worth it in the end :D

Re: Refurb

Posted: Sun Dec 05, 2010 8:09 am
by woodruff
Looking good :D nice tip with the cluster aswell.
Gives us other rusty 500 rebuilders motivation 8-)