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MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 12:53 am
by SWRid3r
Needed a cheap dirt bike so i got someones MT500 failed project .
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Cleaned it
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Sprayed panels,engine,frame

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Chucked the engine in

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Linked enough stuff to run it but it wouldnt go. I also added new spark plug, air filter, oil filter, oil, battery. Fuel was blowing out the carb cuz timing was off by 1/4.

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When it was running tried it round the garden. Very fun bike nearly went through the hedge. Front sprocket is 14t so nice acceleration.

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Had a few issues with the build. The previous owner snap the key in the lock i had to pick it out. Electrics sucked i hate fault finding. Had gunk on the fuses so light didnt work. I wired the cut out switch wrong so the bike wouldnt cut out even with the key. Had to make a rear brake bar from a threaded m4 rod. My carb blew fuel cuz the timing was off.

Fun to make and learnt alot. My rear shock leaks so putting on a cheap ebay set then will be ready for mot. Took 7 days to paint 3 days to put together. Total cost £700 inc bike and delivery.

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Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 6:37 am
by Franc
Very nice, I have a mt500 tank here without any dents, requires new paint but other than that looks ok if your looking to replace your one?

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 9:43 am
by Club
Great job SWRID3R! ...and in such a short time. Has taken me ages to work out where everything goes when something comes in bits. Well done!

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 11:50 am
by SWRid3r
Franc wrote:Very nice, I have a mt500 tank here without any dents, requires new paint but other than that looks ok if your looking to replace your one?
Dents add to the used and dirty look. I will be adding more dents when i start crashing off road.
Club wrote:Great job SWRID3R! ...and in such a short time. Has taken me ages to work out where everything goes when something comes in bits. Well done!
It came with the tech manual but most of the stuff i just found pictures online. There is a load of pics here http://www.qtg.co.uk/motorbike/files/mt500rebuild_Lila/" onclick="window.open(this.href);return false;.

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 1:19 pm
by jamba
Well done, nice bike :)
Jamba

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 7:32 pm
by Silver Fox
Lovely job. Just goes to show what you can do in limited time.

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 8:01 pm
by Derrick
Looks good, great to see how it changed from what you had to start with.

Re: MT500 Some Assembly Required

Posted: Mon Jun 22, 2015 8:43 pm
by hounddog
Nice job .well done. Very satisfying seeing a project all coming together

Re: MT500 Some Assembly Required

Posted: Tue Jun 23, 2015 5:09 pm
by SWRid3r
Posted a vid of the bike on my channel https://www.youtube.com/watch?v=ksf1rsIjYNI

Re: MT500 Some Assembly Required

Posted: Tue Jun 30, 2015 12:14 am
by SWRid3r
Bike passed the mot. The headlight was hanging off when i got there but was lent the tools to fix it. Was my first proper ride and noticed oil is leaking at top of engine and the carb is overflowing.