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My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:06 pm
by clubs
Hi,
Bought an MT500 from forum member twmtomos1 a while back now. What a nice bloke! His wife made my friend and me tea and sandwiches before the long journey back home from Anglesey to Slough. Rode it as it was for a couple of weeks. My friend Steve had been pestering me to paint it for me since we picked it up in his van! I finally gave in and stripped it down for him to paint and powdercoat nato green. Popped the dents out of the tank. Got a couple of better secondhand downpipes. While it was in bits I decided to replace all the bearings, seals, nuts and bolts, oil pipes etc. While all the bits were away I set about the engine. I replaced the rocker cover, generator cover and sump seals and sprayed the engine with Halfords satin black engine paint thinned with a bit of white spirit. Assembly began in earnest... 3 weeks to Christmas and my wife wanted the dining room back! I repaired the loom with some new wires, connectors and heat proof sleeving. Assembly was fairly straightforward. I managed to break the back brake drum trying to remove the bearings, but thanks to P I STALKER I managed to get a refurbished one. There is loads of good information available on this site. Thanks to the people who helped me with parts... also the people who helped me without knowing, by posting 'how to's' etc. The bike is now my regular commuting bike.


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Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:19 pm
by appyarry
A very nice job.

I wouldn't even dare ask my missus if I could put one of my rebuilds in the House, Anywhere, never mind the Dining room!

Respect!

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:19 pm
by P.I.STAKER
looks good, very good job

glad to help

regards

george

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:46 pm
by twmtomos1
looks good ,you have done a nice job ,it was quite a quick 500 ,well done

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:46 pm
by surfermick
that 500 is a real belter, its the cleanest ive seen by far. well done that man.

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 6:51 pm
by ellrider
And he had it cheap. :D

Nice job done there, well done.

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 8:09 pm
by namtip
Stunning rebuild there. Nice job! It almost makes me want to rebuild mine again!!! Did you make or buy the front mudguard flap? If the latter, where from? Thanks.

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Tue Jan 21, 2014 9:53 pm
by clubs
The front mudflap is just an A4 sized square of silicone rubber sheet, 3mm thick from a popular auction site. I chose silicone because it has good UV resistance and good heat resistance being near the exhaust.Punched some holes with a piece of sharpened steel tube and bolted on. Easy peasy ;)

Re: My 'new' MT500 finished on Christmas Eve!

Posted: Wed Jan 22, 2014 10:39 am
by namtip
I was asking only because I also happen to have an A4 sheet of rubber lying around and I like the look of what you've done. Thanks.